AssemblyDoctor

Generate large assembly documentation for the shop floor and installation on field.

AssemblyDoctor allows you to generate assembly documentation:

• List of Items with Identification Marking
• Packing List
• List of Blanking Plates
• List of Hardware
• List of Gaskets

Problem Synopsis:

• Products often require to be assembled in shop, disassembled and then assembled on site
• Requires manual effort to generate multiple lists that are required for various purposes like material procurement, assembly and dispatch. This often leads to:
  * Repetition of work
  * Chances of Error
  * Confusion in manufacturing / procurement in case of improper reports
  * Increased Cost and Time

AssemblyDoctor solution:

AssemblyDoctor allows creation of a top level bill of material with assembly and disassembly rules, leading to:

• Consistent documentation with same item numbering appearing in all reports
• Rules-driven assembly and packing material generation
• Shipment ready packing lists with identification numbering and packing materials
• Procurement and production ready bill of material summary reports

Rule Definition

Part Definition

AssemblyDoctor allows creation of a top level bill of material with assembly and disassembly rules, leading to:

• Maintain standard packing parts list.
• Built in part classes defined for
  * Gaskets – Rectangular, Round and Drawing Based
  * Orings and Washers
  * Blanking Plates
  * Plugs and Caps
  * Acrylic Sheets
  * Labels and other Packing Material

Assembly Definition

• Define definition code and name, to be used by a top level assembly item
• Define Rules for assembly, transport and erection in terms of a simple formula language

Excel - like Formula Language

• Familiar Excel functions like for Engineering, information, logical, lookup, math, date and time, text and data

Easy-to-use Graphical User Interface

• Familiar and easily navigable user interface for rule definition and execution
• Formula Builder feature with syntax highlighting and test formula facility

Rule Types Overview

Parameter
* Define a parameter and its formula
Child
* Call another assembly definition into a parent definition.
* Enables working in context of unit assembly definitions in a “building block” approach.
Part
* Part Types:
* Standard part from the parts list
* Hardware sets
* Disassembly part
* Special arrangement for pipeline nuts, bolts and gaskets

Top Level Assembly Items

• Name and Quantity
• Quantity of sub – items (such as pipe pieces in a pipeline)
• Case no. level
• Case Behaviour:
  * Can be fit in the same case
  * Needs a new case for the main item and all sub items
  * Needs a new case for individual sub-items
• Parent Assembly Item and whether Detached or Attached to the Parent
• Assembly Definition code to use for generating assembly items

Outputs

Printable Reports

• Reports have separate columns for quantity required in assembly, transport and erection
• List of Assembly Materials
  * Gaskets
  * Orings and Teflon Washers
  * Acrylic Sheets
• List of Hardware
  * Sets with main element and plain washer / full nut / thin nut / spring washer
  * Summary Report with inventory item codes auto computation
• Packing List
  * Shipment Case wise BOM
  * Each item cross linked with Identification list no.